864 Electrical Schematic v-0046-6

Posted in 864
8250
6600
6500
6400
7100
3200
3500
3520
3600
3020
2300
T
U
R
V
P
W
J
B
X
H
F
M
C
L
K
TO
OPTIONS
(BACKUP
ALARM
SWITCH)
7100
B A
C403
C103
C442
C404
FUEL SENDER
20-270 ohm
3100
BA
3110
C406
CBA
CBA
BA
3100
3110
FUEL SENDER
HARNESS
6719422
BACKUP
ALARM
6210
6200
LEFT WORK
LIGHT
RIGHT
WORK
LIGHT
LEFT
TAILLIGHT
2610
63302640
6320
RIGHT
TAILLIGHT
TAILGATE/
WORK LIGHTS
6200
2600
7100
6310
7100
2650
6210
2620
2630
B H ACGF ED
HARNESS 6716419
2600
2650
2640
2630
2620
2610
ENGINE
ENGINE COOLANT
SENDER
500-3000 ± 30 ohm
ENG OIL PRESSURE
SENDER 0.5-7.5 V
SPEED SENSOR (VR)
3200
3210
3500
3510
3520
3600
3610
+
-
C
B
A
t
8500 8500
6600
6500
6400
6200
6310
7100
3200
3500
3520
3600
3020
2300
6600
6500
6400
6200
6310
2600
GFB AHCED
7100
G
T
R
V
P
W
N
S
J
B
X
H
F
M
C
L
K
HARNESS 6719082
HR
8570
0.4 ohm
HR
8580
0.4 ohm
HR
8590
0.4 ohm
HR
8560
GLOW PLUGS
0.4 ohm
864 WIRING SCHEMATIC
S/N 518912164-12999
S/N 516811142-11999
S/N 517511124-11999
(PRINTED MARCH 2001)
V-0046
WITH ADVANCED HAND CONTROL OPTION
WIRES CONNECT BY LETTER
ACROSS CONNECTORS
A
B
B
A
SOME CONNECTOR
BODIES NOT SHOWN
FOR DRAWING CLARITY
1 of 6
Dealer Copy -- Not for Resale
4460
4430
4440
4300
4310
4320
4910
4920
4
9
3
0
4
9
4
0
4840
4830
4820
4810
1400
9410
9400
4500
3500
3430
3400
3420
3600
3300
3520
3200
3100
3010
3700
REAR LT
30A
FUEL PULL
FR & MK LT
COMPUTER
UNSWITCHED
ATTCHMNT
ACC PLUGS
ALT & KITS
FRONT &
MARKER
LIGHT
GLOW
PLUG
REAR
LIGHT
STARTER
SWITCH
POWER
15A
15A
25A
25A
25A
25A
25A
HEATER
FUEL
PULL
25A
TRACTION
PULL
TRACTION
30A
FUSE 7
FUSE 8
FUSE 9
FUSE 10
FUSE 11
FUSE 12
FUSE 1
FUSE 2
FUSE 3
FUSE 4
FUSE 5
FUSE 6
3
9
1
0
3920
3
9
0
0
9
3
4
0
9
1
0
0
9
2
0
0
1
9
0
0
1
2
0
0
9
3
5
0
2
9
0
0
A
6
7
5
12
1
2
4
9
10
11
8
3
9
3
4
0
9
3
5
0
9
2
0
0
9
1
0
0
6
1
0
0
3
9
2
0
3
9
1
0
3
9
0
0
2
9
0
0
2
7
4
0
1
9
0
0
1
2
0
0
C408
C102
3700
B
A
3710
MAIN FRAME
HARNESS 6727131
J2
D1
B1
D2
B2
E3
B3
C1
C2
C3
D3
F2
A3
A2
A1
E2
F3
F1
E1
J1
J4
B1
E1
C2
C1
B3
D3
B2
D2
D1
F1
C3
F3
A3
A2
A1
E3
F2
E2
D1
D3
D2
E1
E3
E2
F1
F3
F2
A1
A3
A2
B1
B3
B2
C1
C3
C2
J4
WHITE
RH TWO SPEED
LH AUX RIGHT
BRAKE SW
IN
BRAKE SW
OUT
LH AUX LEFT
RH FRONT
DETENT
RH SKI DOWN
LH SKI DOWN
EHC INPUT
EHC OUTPUT
LH SKI UP
RH SKI UPPWM +
PWM -
PWM SIGNAL
FRONT BASE
FRONT ROD
SPOOL LOCK
O
LD
E
940094104320 45001400
48104820
491049204340
4330
4360
4830
4930
4840
4940
4310
4300
A1
A3
A2
B1
B3
B2
C1
C3
C2
D1
D3
D2
E1
E3
E2
F1
F3
F2
J1
BLACK
SPARE ANALOG
IN 1
FUEL SENDER
SIGNAL
HYD CHARGE
PRESSURE +
SPARE ANALOG
IN 2
ENG COOLANT
TEMP SENDER
HYD CHARGE
PRESSURE
SIGNAL
SPARE
DIGITAL IN 2
HYD TEMP
SENDER
SPARE DIGITIAL
IN 1
ENG OIL
PRESSURE +
ENG OIL
PRESSURE
SIGNAL
ENG SPEED +
(hall)
ENG SPEED
SIGNAL (vr)
AIR FILTER
SIGNAL
HYD CHARGE
FILTER SIGNAL
ENG SPEED
SIGNAL (hall)
SENSOR
GROUNDS
3100
3420
3400
3430
3700
3600 3500
35203010
3300
3200
OPEN
D1
D3
D2
E1
E3
E2
F1
F3
F2
A1
A3
A2
B1
B3
B2
C1
C3
C2
J3
BLACK
UNSWITCHED
BATTERY IN (1)
UNSWITCHED
BATTERY IN (2)
UNSWITCHED
BATTERY IN (3)
GROUND
GROUND
OPENFUEL HOLD
FUEL PULL RELAY
FUEL PULL
FEEDBACK
GLOW PLUG
RELAY
BRAKE PULL
RELAY
STARTER RELAYSTARTER FEEDBACK
BRAKE PULL
FEEDBACK
GLOW PLUG
FEEDBACK
OPEN
REAR WKLT
RELAY
MARKER LT
RELAY
8110
8150
8210
8550
4150
8250
6210
6320 8510
4110
1130
1120
1110
2100
8800
2110
A1
A3
A2
B1
B3
B2
C1
C3
C2
D1
D3
D2
E1
E3
E2
F1
F3
F2
J2
WHITE
PROTECTED
POWER
COMPUTER
POWER
SYSTEM Tx
OPEN
KEY/ENTER
SWITCH
SYSTEM Rx
OPEN
HEADLIGHT
SWITCH
GROUND
OPEN
OPEN
OPEN
OPEN
OPEN
OPEN
SEATBAR SENSOR
SUPPLY
SEATBAR
SENSOR SIGNAL
SEATBAR SENSOR
GROUND
93402900
9350
19001200 9100
9200
3920
3910
3900
800
SERIES
J4
J2
J3
J1
G2
G1
J
1
E1
E2
A1
B1
C1
D2
C2
B2
A2
B3
K3
K2
K1
D3
C3
D1
A3
E3
442
C405
C407
CONNECTS TO
C407
ON THIS PAGE
3300
3310
3400
3410
3420
3430
C
E
D
A
F
B
AIR FILTER
SWITCH
B
A
3110
3410
3010
3020
3710
3310
FUEL SENDER
270
ohm
406
C
C
FUEL SENDER
HARNESS
6719422
HYD TEMP SENDER
538-1824 ±30 ohm
HYD CHARGE PRESS
SENDER 0.5-7.5 V
H
Y
D
O
I
L
F
I
L
T
E
R
P
R
E
S
S
U
R
E
S
W
I
T
C
H
t
+
-
C
B
A
3300
3310
3400
3410
3420
3430
C
E
D
A
F
B
HYD FILTER
HARNESS 6717247
CAB
9
3
4
0
9350
9
2
0
0
9
1
0
0
6
1
0
0
3
9
2
0
3
9
1
0
3
9
0
0
2
9
0
0
2740
1900
1200
HARNESS
6718870
6
5
1
4
10
11
8
3
7
12
2
9
MAIN
FRAME
BATTERY FEED 1000-1999 RED, RED/WHT, RNG
GROUND 2000-2999 BLK
MONITORING 3000-3999 LBL
HYDRAULIC 4000-4999 LGN
ATTACHMENT CONTROLS 5000-5999 YEL
LIGHTS 6000-6999 PNK
ACCESSORIES 7000-7999 WHT
ENGINE 8000-8999 TAN
COMMUNICATION 9000-9999 PUR
RED = RED
RNG = ORANGE
BLK = BLACK
LBL = LIGHT BLUE
DBL = DARK BLUE
LGN = LIGHT
GREEN
DGN = DARK
GREEN
YEL = YELLOW
PNK = PINK
WHT = WHITE
BRN = BROWN
TAN = TAN
PUR = PURPLE
GRY = GRAY
2 of 6
Dealer Copy -- Not for Resale
4460
4430
4440
WHT
PWM
C
D
B
RIGHT HANDLE
DGN
RNG
LGN
YEL
SKI
CONTROL
J
H
K
E
A
F
G
DETENT
B
C
A
PNK/RED
TILT
CONTROL
H
J
A
E
K
F
D
G
C
B
4300
4320
4310
4910
1490
4920
4940
4930
1450
BRAKE SWITCH
4300
4310
4320
4910
4920
4
9
3
0
4
9
4
0
4840
4830
4820
4810
1400
9410
9400
4500
RNG
TAN
PNK
WHT
DBL
PADDLE
MOMENTARY
SKI
CONTROL
B
C
F
G
A
K
E
H
J
D
PUR
C
B
G
F
A
K
E
H
J
D
1480
4820
4830
4840
4810
4640
RIGHT
ROCKER
UP
WHT/LGN
WHT/BLK
WHT/RED
FLOAT
SIGNAL
PNKBLK
PNK/DGN
C410 C409
C428 C429
M
1 2 3 4 5 6
TILT ACTUATOR
7 8
BLK
DGN
RED
RED
BLK
M
1 2 3 4 5 6
LIFT ACTUATOR
7 8
BLK
DGN
RED
RED
BLK
CONNECTS TO
C432
ON THIS PAGE
CONNECTS TO
C433
ON THIS PAGE
C432
C430 C431
AHC CONNECTOR
CONNECTS TO
C432
ON THIS PAGE
C432 C433
B A
1730
9400
9410
BAC
L HANDLE
BAC
R HANDLE
4700
4720
4710
4620
4600
4610
4580
AB
2240
4620
4600
4610
4700
4720
4710
ADVANCED HAND CONTROL MODULE
FK BH J C D E A G
FEK H J B C D A G
1 2 3 4 5 6
L
I
F
T
A
C
T
U
A
T
O
R
TILT ACTUATOR
7 8
1740
POWER FROM
FUSE 12
THIS PAGE
1 2 3 4 5 6 7 8
4640
LEFT PANEL
9340
1210
1910
9210
9110
9300
9310
9320
9330
2910
START
BUZZER
CLOCK/LATCH
DATA
SYSTEM Tx
SYSTEM Rx
COMPUTER POWER
PROTECTED POWER
GROUND
HEADLIGHTS
H
D
A
G
B
E
J
F
C
K
RIGHT PANEL
9330
9310
9300
9120
9220
1920
1220
9350
2920
OPEN
START
CLOCK/LATCH
DATA
SYSTEM Rx
SYSTEM Tx
COMPUTER POWER
PROTECTED POWER
GROUND
KEY/ENTER SWITCH
F
J
E
B
G
A
D
H
C
K
9320
2930
3
9
1
0
3920
3900
SEAT
BAR
A
C
B
6120
FRONT WORKLIGHTS
B
A
2760
FRONT LIGHT
ACCESSORY
CONNECTORS
6
1
2
0
B
A
2
7
6
0
CAB
9
3
4
0
9350
9
2
0
0
9
1
0
0
6
1
0
0
3
9
2
0
3
9
1
0
3
9
0
0
2
9
0
0
2740
1900
1200
HARNESS
6718870
6110
B
A
2750
6
1
1
0
B
A
2
7
5
0
2750
2740
2760
2910
2900
2930
2920
2000
CAB
MAIN
FRAME
BUZZER
+
-
3 of 6
Dealer Copy -- Not for Resale
SWITCHED
POWER
8000
25A
1140
HEATER
8530
8687
87A
1710
25A
25A
1700
25A
1700
1150
2730
1140
1060
1040
1050
1300
1310
1050
1055
2000
2010
A D CB
1720
1720
2720
B A
+
-
100A
1030
1800
ATTACHMENT
AHC POWER
FUEL PULL
8110
8150
85
30
8787A
1350
2040
2
0
5
0
8100
30A
BATTERY
2390
2240
2350
2360
2410
2400
2000
2200
2430
2100
2420
2440
2450
2460
2330
2340
2480
2740
2720
2730
2710
GROUNDS
2110
2120
2300
A
6000
1010
1730
FUSE 6
FUSE 1
RELAY GROUNDS 2000-2060
ARE CONNECTED IN SERIES
GOES TO
ADVANCED HAND
CONTROL MODULE
THIS PAGE
8250
8100
1800
8500
8200
6600
6500
6200
6310
G
T
E
A
D
U
V
P
N
S
C401 C402
C407
FUSE 10
FUSE 12
FUSE 11
CONNECTS TO
C407
ON THIS PAGE
TO OPTIONS
(ACCESSORY
CONNECTOR)
Printed in U.S.A.
18001010
8250
8100
1800
8200
1010
8250
8200
T
E
A
D
U
HR
8590
0.4 ohm
1020
2600
2800
2300
RED TO BLK=
3.2 ohm
FUEL SHUT OFF
81002800
TO OPTIONS
(ACCESSORY
CONNECTOR)
S
STARTER
R
S
EXC
ALTERNATOR
BAT
4 of 6
Dealer Copy -- Not for Resale
4150
4100
4110
25A
25A
1160
1130
30A
REAR
LIGHT
MARKE
R LIGHT
15A
6320
6300
TRACTION
LOCK
1110
1120
1150
UNSW
POWER
85 30
86 87 87A
9800
9700
9600
1710
2710
1160
9500
D C B A
E
FG
4730
6300
6400
6500
6600
H
FE G DBC
1330
1360
2020
2030
2050
2060
A
8510
8500
GLOW
PLUG
8550
8530
868787A
1060
2030
2040
STARTER
8210
8200
8530
868787A
1030
2060
6000
8210
8250
2100
2110
1110
1120
1130
8110
8150
4730
4150
4110
8510
8550
8000
6210
6320
9700
9600
9500
9800
6210
6200
15A
8530
868787A
1320
2010
2020
FUEL PULL
8110
8150
85
30
868787A
1350
2040
2050
8100
30A
8530
8687
87A
1070
6310
4390
FUSE
6
FUSE 2
FUSE 3
FUSE 5 FUSE 4
FUSE 9
4200
4460
4480
4450
4430
4410
4340
4330
4440
4420
4810
4350
C427
C426
E3
B3
D3
B2
J1
E1
J2
D1
G3
H1
F2
A1
F3
A2
G1
A3
J3
B1
G2
C1
H3
C3
K1
C2
K2
F1
K3
D2
H2
E2
J3
D3
F1
A2
F1
F3
F2
G1
G3
G2
H1
H3
H2
J1
J3
J2
K1
K3
K2
W
FRONT BASE
FRONT ROD
SPOOL LOCK
TRACTION HOLD
REAR ROD
REAR BASE
HIGH FLOW
BICS LOCK
DIVERTER
BUCKET
POSITION
REAR BLEED
TWO SPEEDOPEN
FUTURE
(SERIAL RIGHT)
FUTURE
(SERIAL LEFT)
420043504470
443044204450
444044104460 4340
4330
4360
F1
F3
F2
G1
G3
G2
H1
H3
H2
J1
J3
J2
K1
K3
K2
J
BL
A
OPEN
REAR WKLT
RELAY
MARKER LT
RELAY
RESERVED
(R TURN)
RESERVED
(L TURN)
RESERVED
(HORN)
RESERVED
(ATT ACC)
ACCESSORY
RELAY OUTPUT
SPARE OUTPUT 1
ATTACHMENT
KEY INPUT
SPARE OUTPUT 2
TRAVEL
CONTROL
CAN SHIELD
CAN LOW
CAN HIGH
9500
6210
63204730
9800
8000
9700
9600
800 SERIES
G2
G1
J1
J2
J3
F2
F1
H1
F3
H2
H3
G3
A2
407
ACD &
REMOTE START
CONNECTOR
LOCATED AT REAR OF
MACHINE
2090
2090
D C B A
E
FG
120 ohm
CONNECTS TO
ON THIS PAGE
TO TOPTIONS
(ACCESSORY
CONNECTOR)
B A
2360
C458
NOT USED
5 of 6
Dealer Copy -- Not for Resale
25A
1
1
6
0
1710
1
1
6
0
E
F
FUSE 9
4200
4460
4480
4450
4430
4410
4340
4330
4440
4420
4810
4330
2330
4340
2340
4410
2410
4430
2430
4450
2450
4480
2480
4460
2460
HYD LOCK VALVE
REAR ROD
FRONT ROD
FRONT BASE
DIVERTER
REAR AUX RELIEF
HIGH FLOW
4440
2440
REAR BASE
4350
2350
4100
2200
4200
4420
2420
BUCKET POSITION
C
B
A
A
B
A
B
A
B
A
B
A
B
A
B
A
B
A
B
A
B
A
B
A
B
A
B
A
B
A
B
A
B
A
B
A
B
A
B
A
B
TAN
PADDLE
MOMENTARY
TURN
SIGNAL
DGN
YEL
BRN
HORN
BLK
RED
LEFT HANDLE
F
K
E
H
D
A
C
E
B
A
B
B
C
A
LIFT
CONTROL
F
K
E
H
4810
4350
B
C
A A
B
TRACTION LOCK
A
B
BLK/WHT
PUR/WHT
RED/WHT
BLK
RED
C
4
C411C412
C413C414C415C416C417C418C419 C441C420C423
ACD
& REMOTE START
CONNECTOR
LOCATED AT REAR OF
MACHINE
BROWN TIE STRAP
WHITE TIE STRAP
BLUE TIE STRAP
YELLOW TIE STRAP
GREEN TIE STRAP
E
F
3.3 ohm nominal
at 10 VDC
3.3 ohm nominal
at 10 VDC
7.5 ohm nominal
at 12 VDC
7.5 ohm nominal
at 12 VDC
7.5 ohm nominal
at 12 VDC
7.5 ohm nominal
at 12 VDC
9.8 ohm nominal
at 12 VDC
6.7 ohm nominal
at 12 VDC
TO OPTIONS
(ACCESSORY
CONNECTOR)
V-0046 (3-21-01)
9.8 ohm nominal
at 12 VDC
AHC CONNECTOR
CONNECTS TO
C433
ON THIS PAGE
C433
C425
C436
BRAKE ADAPTER
HARNESS
6716789
TO OPTIONS
(ACCESSORY
CONNECTOR)
NOT USED
6 of 6
Dealer Copy -- Not for Resale