864 Electrical Schematic v-0041-6

Posted in 864
864 WIRING SCHEMATIC
S/N 518911001-14999
S/N 516811001-14999
S/N 517511001-14999
(PRINTED MARCH 2001)
V-0041
OPTIONS
C603
DBL/WHT
RIGHT WORK
BLK
LEFT WORK
PNK
ABCDEF
PNK
DGN/YEL
BLK
ABCDEF
RIGHT TAILLIGHT
DBACFE
DBACFE
LEFT TAILLIGHT
DGN/YEL
PNK
BLK
BACK-UP
ALARM
C602
REGISTRATION
LAMP
REAR TAILLIGHT HARNESS -
6714546
EUROPEAN ONLY
DGN
BLK
RNG
BLK
TO ENGINE OR MAINFRAME
5
6
4
3
1
2
2750
HAZARD SWITCH
E
D
C
F
A
B
6700
2780
6440
6540
C670
A
D
B
C
1140
1700
6010
6530
6430
L
X
FLASHER
1
3
2
4
6
5
BEACON SWITCH
2745
1130
1180
POWER BOB-
TACH
SWITCH
6
5
4
3
2
1
TO MAINFRAME
TO OPTIONS
(EXTERIOR CAB)
6300
C401
2730
1150
D
6410
TO LEFT HANDLE CONNECTOR
2
5
6
4
3
1
LIGHT SWITCH
2
7
2
5
6420
6520
0
LIGHTS
DELUXE ACCESSORY HARNESS - 6715366
1
4
6
32
5
2750
HAZARD SWITCH
E
D
C
F
A
B
6700
2780
6440
6540
C670
A
D
B
C
1140
1700
6010
6530
6430
L
X
FLASHER
1
3
2
4
6 5
BEACON SWITCH
2745
1130
1180
1
2
5
POWER BOB-
TACH
SWITCH
6
4
3
TO MAINFRAME
TO OPTIONS
(EXTERIOR CAB)
6300
C401
2730
1120
D
A
B
C
E
C411
6410
6510
6000
TO LEFT HANDLE CONNECTOR
1
2
6
5
3
4
LIGHT SWITCH
2
7
2
5
6420
6520
TO EUR0. LIGHTS
CONNECTOR
1150
1 of 6
Dealer Copy -- Not for Resale
RIGHT WORK
REAR TAILLIGHT HARNESS
- 6714546
RNG
DGN/YEL
YEL
PNK
DGN
BLK/WHT
BLK
C
F
G
E
A
D
H
B
RNG/DGN
C103
BLK
TO ENGINE OR MAINFRAME
2650
C605
6210
RIGHT WORK
2630
LEFT WORK
6340
7100
6600
6400
6310
6500
6200
2600
2620
C
F
G
E
A
D
H
B
ABCDEF
6320
6610
2610
ABCDEF
RIGHT TAILLIGHT
REGISTRATION
LAMP
DBACFE
DBACFE
LEFT TAILLIGHT
6620
6330
2640
BACK-UP
ALARM
C604
DELUXE EUROPEAN
TAILLIGHT HARNESS - 6718198
C103
HVAC JUMPER HARNESS
6725934
A
D
C
B
E
F
1300
7200
2130
TO OPTIONS (
HVAC
C614
1000
B
BLOWER SWITCH
BACK
ALARM
BLK
PNK
6400
A
B
G
E
C
F
H
D
TO MAINFRAME
C427
6500
E
D
A
C
B
C601
2770
2760
7000
7010
TO OPTIONS
(POWER BOB-TACH)
POWER BOB
-TACH
SWITCH
6
5
4
3
2
1
6300
6600
4700
2
1
B
A
1110
1190
2700
2710
REAR WIPER
MOTOR
M
V
REAR WIPER
SWITCH
5
6
4
3
2 1
TO OPTIONS
(DOME LIGHT)
7220
1710
1720
LIGHTS
FRONT WIPER
SWITCH
5
6
4
3
2
1
7310
1730
B
A
C
C608
C617 OR C642
1140
1740
2740
TO OPTIONS
(HVAC OR HVAC/ACCESSORY)
TRAVEL CONTROL
LOCKOUT SWITCH
5
6
4
3
2
1
1750
4700
2715
6400
A
B
G
E
C
F
H
D
TO MAINFRAME
C427
6500
E
D
A
C
B
C601
2770
2760
7000
7010
TO OPTIONS
(POWER BOB-TACH)
1
2
5
POWER BOB
-TACH
SWITCH
6
4
3
C
F
A
D
E
B
6300
6600
4700
2
1
B
A
1110
1190
2700
2790
POWER
PLUG
2710
REAR WIPER
MOTOR
M
V
REAR WIPER
SWITCH
2
1
3
4
5
6
TO OPTIONS
(DOME LIGHT)
7220
1700
1720
LIGHTS
CONNECTOR
1
3
2
4
6
5
FRONT WIPER
SWITCH
7310
1730
7210
4710
1160
2735
B
A
C
C608
C617 OR C642
1140
1740
2740
TO OPTIONS
(HVAC OR HVAC/ACCESSORY)
1
3
2
4
6
5
TRAVEL CONTROL
LOCKOUT SWITCH
1750
4700
2715
C667
TO OPTIONS (FRONT WIPER)
TO ENGINE OR MAINFRAME
2 of 6
Dealer Copy -- Not for Resale
10
8
7
M
HVAC JUMPER HARNESS -
6725934 OR 6725936
A
B
C
RED
HEATER VALVE
WHT
7010
A
B
C
C633
1300
7200
2130
TO OPTIONS
(HVAC)
B A
C632
B A
7020
BLK
C631
B
A
B
A
2310
7030
C612
B
A
2300
DIODE
AIR CONDITIONER
CLUTCH SOLENOID
TO OPTIONS (HVAC)
EVAPORATOR (AC)
PRESSURE SWITCH
10
8
7
M
RED
HEATER VALVE
WHT
BLK
HVAC HARNESS - 6725933
A
D
C
B
E
F
C614
A
D
C
B
E
F
1300
7200
2130
HERE OR TO OPTIONS
(HVAC JUMPER)
A
B
C
A
B
C
C630
HIGH
2205
A
B
C
A
B
C
C613
BLK
2110
3200
WHT
DBL
A
B
7010
2310
3100
2100
POTENTIOMETER
AIR CONDITIONER SWITCH
MEDIUM
LOW
OFF
C
1110
7000
M
1200
5000
L
1010
H
B
Y
E
L
R
E
D
RNG
3
2
1
4
5
6
C611
3
2
1
4
5
6
2200
BLOWER SWITCH
BLK
86
30
85
87
87A
A
B
C
C617
2740
1190
22101740
POWER RELAY
TO OPTIONS
(DELUXE ACCESSORY)
THERMOSTAT
TO OPTIONS (AC)
DBL/WHT
BLK
RNG
RNG/DGN
PNK
DBL/WHT
BLK
BLK
C
F
G
E
A
D
H
B
BACK-UP
ALARM
C103
BLK
PNK
BLK
PNK
RED
A
B
DOME LIGHT
DOME LIGHT
SWITCH
C608
BLK
BLOWER MOTOR
M
BACK-UP
ALARM
RNG
C
F
G
E
A
D
H
B
RNG/DGN
BACK-UP ALARM
HARNESS - 6715659
C103
TO OPTIONS
C612
AIR CONDITIONER
HARNESS -
6719630 OR 6726888
TO ENGINE OR MAINFRAME
TO ENGINE OR MAINFRAME
3 of 6
Dealer Copy -- Not for Resale
10
8
7
M
RED
HEATER VALVE
WHT
BLK
HVAC HARNESSES - 6717877 OR 6725275
A
B
C
C635
A
B
C
1300
7200
2130
HIGH
A
B
C
A
B
C
C637
BLK
2110
3200
WHT
DBL
3100
2100
7000
POTENTIOMETER
AIR CONDITIONER SWITCH
MEDIUM
LOW
OFF
C
1110
7000
M
1200
5000
L
1010
H
1000
B
C634
3
2
1
4
6
5
2200
BLOWER SWITCH
86
30
85
87
87A
A
B
C
C636
2740
1190
22101740
POWER RELAY
7010
A
STANDARD ACCESSORY HARNESS
1
2
3
C669
6540
2785
6440
TO OPTIONS
(EXTERIOR CAB)
2790
2795
RIGHT
FLASHER
LIGHT
LEFT
FLASHER
LIGHT
6700
6440
6540
TO OPTIONS
E
A
C
D
F
B
EXTERIOR CAB HARNESS -
6718872
2
1
3
C669
C668 OR C670
2780
2 1
12
C609
2775
TO OPTIONS
(4 WAY FLASHER)
TO
STROBE/BEACON
STROBE OR
BEACON
E
A
C
F
D
B
6700
2780
6440
6540
C668
X
BEACON SWITCH
2745
1130
1180
21
3
4
6
5
TO OPTIONS
(EXTERIOR CAB)
DELUXE ACCESSORY HARNESS - 6725273
F
A
B
6440
6540
D
A
B
C
E
C411
6410
6510
6000
TO LEFT HANDLE CONNECTOR
TO EUR0. LIGHTS
CONNECTOR
2785
TO OPTIONS
(HVAC ADAPTER)
TO OPTIONS
(HVAC/ACCESSORY)
TO OPTIONS
(HVAC ADAPTER)
C640
Printed in U.S.A.
4 WAY FLASHER
HARNESS - 6718873
4 of 6
Dealer Copy -- Not for Resale
SWITCHES HARNESS
9500
TO
MAINFRAME
A
B
C
D
E
F
G
C426
BOOM HARNESS - 6718426
A
B
C
D
1
2
3
9600
9700
9800
1710
1160
2710
M
TO OPTIONS
(HVAC HARNESS)
STANDARD ACCESSORY HARNESS
- 6715365
6
5
4
3
2
1
C634
C
B
A
C
B
A
C639
2205
Y
E
L
BLOWER MOTOR
R
E
D
RNG
3
2
1
4
5
6
C638
3
2
1
4
5
6
2210 BLK
M
THERMOSTAT
A
B
A
B
A
C641
AIR CONDITIONER
CLUTCH SOLENOID
2320
7020
C640
7020
7010
2200
3100
5000
1200
1010
TO OPTIONS (HVAC)
C
B
A
C
B
A
C636
2740
TO OPTIONS
(DELUXE ACCESSORY)
C642
1140
1740
TO OPTIONS
(HVAC)
HVAC/ACCESSORY
HARNESS -
6725390 OR 6807266
REAR LIGHT HARNESS
BL
K
PN
K
LEFT
TAILLIGHT
C666
TO ATTACHMENT
(BOOM
CONNECTOR)
2 1
3
4
6
5
6400
2750
G
E
D
F
A
B
C
H
TO MAINFRAME
C427
6500
E
D
A
C
B
HAZARD SWITCH
C601
2770
2760
7000
7010
B
A
C
D
2730
1700
TO OPTIONS
(POWER BOB-TACH)
6010
6530
6430
L
X
FLASHER
1130
1180
1
2
5
6
3
4
POWER BOB-TACH
SWITCH
TO MAINFRAME
HVAC ADAPTER HARNESSES - 6726357
B
A
B
A
C607
POWER BOB-TACH
SOLENOID
7010
2770
POWER BOB-TACH HARNESS -
6718652
A
D
C
B
E
C601
TO OPTIONS
B
A
B
A
C606
POWER BOB-TACH
SOLENOID
2760
6400
E
C
F
H
D
C4
2
6500
C401
C
F
A
D
E
B
6600
4700
2
1
B
A
1110
1190
2700
2790
POWER
PLUG
2710
(
DOME LIGHT
)
LIGHTS
CONNECTOR
6
7210
4710
1760
2735
C608
C667
C
B
E
A
D
F
7310
2735
7210
C667
TO OPTIONS
(
DELUXE ACCESSORY
7160
7000
TO OPTIONS (FRONT WIPER)
WIPER HARNESS
5 of 6
Dealer Copy -- Not for Resale
BATTERY FEED 1000-1999 RED, RED/WHT, RNG
GROUND 2000-2999 BLK
MONITORING 3000-3999 LBL
HYDRAULIC 4000-4999 LGN
ATTACHMENT CONTROLS 5000-5999 YEL
LIGHTS 6000-6999 PNK
ACCESSORIES 7000-7999 WHT
ENGINE 8000-8999 TAN
COMMUNICATION 9000-9999 PUR
WIRES CONNECT BY
LETTER ACROSS
CONNECTORS
A
B
B
A
RED = RED
RNG = ORANGE
BLK = BLACK
LBL = LIGHT BLUE
DBL = DARK BLUE
LGN = LIGHT GREEN
DGN = DARK GREEN
YEL = YELLOW
PNK = PINK
WHT = WHITE
BRN = BROWN
TAN = TAN
PUR = PURPLE
GRY = GRAY
SOME CONNECTOR
BODIES NOT SHOWN
FOR DRAWING CLARITY
1730 1720
B
A
2720
1740
B
A
2740
TO MAINFRAME
(ACCESSORY CONNECTOR)
ADDITIONAL POWER CONNECTOR
2730
A
B
7200
C412
TO HANDLE CONNECT0R
ALARM
HORN
C402
FRONT HORN HARNESS -
6719151 or 6727498
V-0041 (3-21-01)
1730
B
A
2720
A
B
7100
A
B
1740
BACK-UP ALARM
SWITCHES HARNESS -
6718820 OR 6807152
C402 C404
BACK-UP ALARM
SWITCHES
7110
1720
TO
MAINFRAME
ADDITIONAL POWER
CONNECTOR
TO
MAINFRAME
DBL/
W
RIGHT
WORK
LIGHT
BL
K
BLK
REAR LIGHT HARNESS - 6714350
LEFT
WORK
LIGHT
RIGHT
TAILLIGHT
BL
K
PN
K
BL
K
PN
K
LEFT
TAILLIGHT
-
TACH
SOLENOID
-
TACH
SOLENOID
TO OLDER
MODEL ATTACHMENTS
B
C506
HARNESS
-
6715659
C
E
F
G
H
L
K
D
A
M
P
N
J
B
RNG
RNG
YEL
DBL
BLK
BRN
WHT
RED
S
LT
TM
CENTER
GD
RT
C623
GRADER HARNESS -
6707303
TO ATTACHMENT
FRONT WIPER
MOTOR
M
V
B
C
A
B
C
A
C610
2755
7310
2735
7210
TO OPTIONS
DELUXE ACCESSORY
)
7160
7150 or DGN
7200 or YEL
L X
C622
2745
FRONT WIPER
BOTTLE AND TANK
M
2765 or BRN
C490
C491
WIPER HARNESS - 6718295
or 6729739
6 of 6
Dealer Copy -- Not for Resale